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For Rotary Printing


Direct style photo emulsion for rotary screens PHOTO EMULSION (FOR ROTARY SCREENS)

 

Product Date Sheet (Universal engraving emulsion)
Applications For machine coating as well as hand coating of rotary screens of all mesh count.
Properties Easy, very smooth and uniform coating layer, easy development
Color Peacock blue or sky blue.... before polymerisation
   
Resistance Chemically and mechanically resistant to all printing pastes after polymerisaton for 2 hrs at 180'C
Direction for use The emulsion is to be well mixed with sensitizer one day prior to use and kept overnight in cool and dry place. In order to get uniform and even coating layer the emulsion can be diluted with distilled water. Use 50 ml of sensitizer for 1000 gm of emulsion.
SENSITIZER Sensitizer for rotary photo emulsion with outstanding sensitivity and with significant dark room reaction (USE - 1000gm Lacquer / 50 gm of sensitizer)
  Direct style photo emulsion for flat bed screens
For remover ofendring from the rotary screens
Safe degreasing concentrate forimmersion to manual application
For chock ups & washing before storing the screens
For picking up loose fibres from the fabric
Exposure Time Since local working condition can very considerably such in respect of light source. Temperature & relative humidity, we recommend that you determine your ideal exposure time.
Storage Not sensitized # 12 to 20 months (5' -n 20' C) Sensitized # 3 days when stored in cool dry place.
Packing Available in 20, 50 kgs. Carboys sensitized supplied with emulsion in 1 kg bottle
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STRIPPER Product Information

 

Application Stripping agent for engraved screen for all mesh counts after polumerisation emulsion
Direction of use Clean the stripping tank. If there is stripper from previous use then it can be allowed to remain. Add STRIPPER carefully, let the screens beimmersed up to 20 - 30 min. Rinse the screens be immersed with plenty of water, degreaser screen before coating with emulsion
Precaution Protect eyes, skin, clothes and avoid inhalation (Use of mask is essential for such protection). Working area should be well ventilated. In case of any spil on the body, wash immediately with plenty of water, and take qualified medical treatment.
Color Slightly brown in color
Storage 1 to 2 months once container is opened
Paking 35 kgs, blue HDPE carboy.

 

ENDRING REMOVER Softening & Stripping Agent for Endrings

 

Application Pour ENDRING REMOVER in a plastic bucket till the liquid level is approx. 2cms of endrings. Keep it for 10 to 20 min & remove by jerking opens the endrings. It is advisable to keep 10-15 endrings at a time in the bucket for about an hour.
Color Light Pinkish
Packing In H.D.P.E. Blue carboy of 35 Kgs
Shelf life If airtight then 3/4months

 

DEGREASER

 

Cleaning & Degreasing is a very important step for the prodution of a good engraved screen.
Degreasing is carried out by two Methods
Method No.1

Chromic acid is scrubbed for 10 - 15 min on the nickel screen to be degreased and then the screen is hosed down with water. We do not recommend this process since it leaves an etching effect on nickle screen and nickle screen can not be used for more than 2-3 times. It also requires constant attention for properly carrying out the task.
 
Method No.2 (Application for Degreaser)

Degreaser is used in the ratio 1:4 with water. i.e if the tank capacity is of 300 kgs. Then 225 kgs of water is poured into the tank first followed by 75 kgs of degreaser. The screen is then immersed in the liquid for 10 min. & followed by through by washing with plenty of water and kept for drying in dust free atmosphere.
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Advantages of Using Degreaser

 

1. If reduces the excess use of photo emulsion since it has the tendency to penetrate through the nickle screen to the innter surface so that max photo emulsion is coated on the outer surface.
2. It helps in reducing development time
3. It will not damage screens
4. Increase screen life and reuse potential
5. Reduce the pin holes problems to a very great extent

 

Color Slightly bluish
Packing 35 Kgs in hope carboys
Shelf Life Unlimited if the carboys is kept tightly closed

 

CHOCK UP REMOVER

 

Application In case of any choke up, that clogging may occure on cylinder. During printing, it prescribes an excellent solution to remove chock - ups instantly. It is also a precleaning solution before final storing. It also eliminates the use of chromic acid.
Packing In 35 Kgs. HDPE carboys.
Stronge Unlimited if containers is kept. Closed after use.

 

FLUFFIX

 

Application For removal of fluff, loose fibres, threads, dirt etc from cotton fabrics before printing.
Properties Tacky surface, capable of picking up loose fibres, threads, fluff, Pollen material of fabrics till 2000 mtrs. cloth.
Physical State & Color Semi liquid, pourable, white in color.
Direction of Use If dilution is required then use water. Apply FLUFFIX on to rotary screen while using a brush. Dry in oven for 10 to 20 minutes at 100'C, When tackiness disappears. After long use in service, apply another coat of FLUFFIX on top the old coat.
Storage 6 Months
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